Cyber Resilience for Modern Manufacturing

Manufacturing has evolved from isolated shop floors to fully connected, digitized operations. But as efficiency improves, so does exposure. From ransomware targeting ICS to vulnerabilities in supplier networks, cyber risks are now a critical concern for manufacturers of all sizes.

At Novaigu, we help manufacturers get ahead of these risks, not by reacting to threats, but by building cybersecurity into the very foundation of your infrastructure. Our approach simplifies protection, reduces reliance on specialized staff, and keeps your lines running smoothly.

The Manufacturing Cybersecurity Landscape

1

Legacy Systems Still in Use

Many facilities still operate with outdated SCADA, DCS, or PLC environments built for uptime, not security.

2

Supply Chain Complexity

A single weak link in your supply chain can compromise your entire ecosystem from parts delivery to data integrity.

3

No Room for Downtime

In manufacturing, even minutes of disruption can translate into lost revenue, missed deadlines, or product waste.

4

Compliance is Non-Negotiable

Regulations like NIST, CMMC, IEC 62443, and ISO/IEC 27001 are now baseline expectations in global markets.

What Novaigu Delivers

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Secure System Architecture

We work with your engineering teams to implement clean, layered, secure control network designs specific to your operations and aligned with your performance requirements.

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Assessment-Driven Risk Reduction

No guesswork. We run deep-dive assessments to identify vulnerabilities and deliver clear, prioritized fixes based on operational criticality.

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Smarter Segmentation

From machine cells to entire production zones, we help isolate systems and restrict unnecessary access, limiting blast radius and reducing the chance of cross-system impact.

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Low-Touch Patch & AV Management

Keep systems updated across multiple facilities without sending security specialists to every site. Our structured workflows make secure updates easy and non-disruptive.

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Fail-Safe Backup & Recovery

We design recovery plans that are fast, verifiable, and local. If something goes wrong, your systems bounce back without relying on cloud restores or external teams.

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Scalable Design for Smart Factories

Whether you’re running legacy machinery or rolling out Industry 4.0 technologies, our frameworks are developing future-proof protection at every stage.

Why It Works

Ready to Lock Down Your Line?

Let’s take the complexity out of manufacturing cybersecurity. Novaigu helps you protect your production environment without slowing it down and without building a massive in-house team to do it.

Let’s make your operations secure, efficient, and resilient by design.

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Case Study - Team Backlog

— Trigger

  • Organization is in a firefighting mode.
  • Spending money is creating additional requirements, and open new attack vectors.

— Challenge

  • 23 facilities globally.
  • Inconsistency in results between regions.
  • Different solutions deployed on each site to mitigate the same threats.
  • New management has no visibility or historical data to rely on in decision making.

Novaigu Platform

  • Identify the organization risk profile.
  • Discover and assess assets to establish a cybersecurity baseline.
  • Implement a cyber security maturity roadmap.
  • Implement mitigations based on criticality to improve resilience.
  • Reassess on regular basis to measure maturity and budgeting requirement.

Case Study - Regulatory Compliance

— Trigger

  • Change in Regulatory and Compliance requirements.
  • Implement a cyber security program and assess their maturity on annual bases.
  • Three facilities in the US and Canada.

— Challenge

  • Large quantity of assets (170 network devices, 340 systems, 1000s of network connected field devices per site).
  • Reliance on the IT team to manage their assets.
  • Five specialized resources and six months to complete the task.

Novaigu Platform

  • Identify ICS/OT assets and define ownership, responsibility and accountability, and segregate OT and IT assets.
  • Reduce efforts, logistics and time required to one week per site.
  • Execute a vulnerability Assessment to evaluate weaknesses in security controls (per frameworks and standards) and provide a detailed and prioritized roadmap for the cybersecurity program.
  • No disruption to operators during the activities.
  • Reduce average cost from 340K to 120K a year.

Case Study - Expansions & Upgrades

— Trigger

  • Additional production units.
  • System upgrades and migrations.

— Challenge

  • Lack of staff and skills.
  • New systems interface with the existing environment.
  • Added complexity to inventory and managed assets.
  • Site has no visibility, and the new systems are adding risks.

Novaigu Platform

  • Immediately discover the new connected assets.
  • Scan security configurations on each asset and harden it.
  • Classify and organize assets based on use, functionality and criticality.
  • Execute a vulnerability Assessment to evaluate weaknesses in security controls, user access, patch, AV … etc.
  • Report on gaps and prioritize remediations based on compliances, security lifecycles and maturity levels.
  • The remediations (hardware, software, labor) can upon negotiations contracted to Novaigu professional services for implementation.